Custom Power Conversion Solutions

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Eaton can leverage a library of proven topologies to quickly develop custom commercial, aerospace, and military AC/DCs, DC/DC and DC/AC power solutions. Many times a mechanical repackaging is all that is required to meet electrical and environmental requirements and application-defined space constraints.

Additional custom-solution-success enablers include:

  • Eaton's power experts become extensions of customers' product development teams to develop high efficiency, high-power-density solutions that deliver uncomprimised performance and reliability
  • Regulatory agency qualifications include CSA Category Program for Certification and CSA Supervised Manufacturer Testing Program.
  • Customers can select from three manufacturing facilities to meet logistics and cost requirements.

To discuss your application-specific power requirements, call 310.542.8561 or e-mail Orders-EP@eaton.com.  

Accelerated Design Cycles

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Accelerated design cycles are supported by a staff of over 40 analog, digital and mechanical engineers with expertise in a comprehensive array of power-conversion disciplines:

  • Watts to kilowatts AC/DC, DC/DC and DC/AC single and multiple output solutions
  • Centralized, distributed, intermediate bus and dynamic bus power architectures
  • Communications and control: RS, CAN, I2C, PMBUS, PSMI and GUI programmable 
  • Switching frequencies up to 300kHz and power densities exceeding 39 watts per cubic inch
  • Analog, hybrid and full-digital feedback and control circuits
  • High availability, integrated back-ups and charge management for any battery chemistry
  • Convection, forced air and liquid-cooled thermal management

Global Facilities Provide Local Support

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Eaton offers customers three power-conversion-solution manufacturing facilities to meet a broad range of logistics and cost requirements. Customers also have the option to utilize multiple facilities to support fast-turn prototypes and pre-production runs and accelerated production ramps. 

  • Torrance, CA, USA: ISO9001:2008,  AS9100C, CSA Category Program for Certification and CSA Supervised Manufacturer Testing Program.
  • Tijuana, Baja California, Mexico: ISO14001:2004, ISO/TS16949:2009, ISO9001:2008
  • Shenzen, China: ISO14001:2004, ISO9001:2008, ISO13485:2003, BABT
These global facilities can also provide localized support including customer service, project management, applications and sustaining engineering services and quality reporting. 

Custom Industrial, Aerospace and Military Power Supplies

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Eaton's broad array of standard aerospace and military AC/DC power supplies, DC/DC converters and DC/AC inverters provide proven, high-efficiency topologies that can be leveraged to quickly develop cost effective, modified and custom solutions.

Application specifc, power-conversion solutions can be designed to meet a wide range of military standards including: MIL-STD-1399, MIL-STD-461; CE101 and CE102, MIL-STD 1275, MIL-STD-704, MIL-STD-461, MIL-STD-810 and MIL-STD-901.

Vist Eaton's industrial, aerospace, and military AC/DC power supply, DC/DC converter and DC/AC inverter web pages

Custom Datacom & Information Technology Power Supplies

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Eaton's library of proven topologies includes solutions for high-availability data processing, storage, and communications applications. Solutions are available with platnum-efficiency ratings, high-power densities, and fast responses to load transients. Additional expertise includes:

  • Configurations include "fractional bricks", open frame, chassis mount, hot-swap pluggable, slide-in card, shelves, racks and cabinets
  • Single and three-phase AC and DC inputs with harsh-environment input-transient protections
  • Interfaces and protocols include: Ethernet, USB, RS, I2C, PMBus and PSMI
  • Standby outputs, output sequencing and adaptive fan controls
  • Integrated Power Distribution Unit (PDU) assemblies
  • Charging algorithms optimized for application-defined battery chemistries

Custom Rectifier Solutions

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Eaton can provide custom rectifiers and complete DC power solutions for any network application; telecommunications, data center or enterprise information technology:

  • Custom 24V and 48V rectifiers and controllers
  • Large power solutions for central exchange and large data-center environments
  • Small power systems for space-limited applications such as outdoor telecom enclosures or add-on power to data center and enterprise IT networks
  • Fully-integrated distributions and battery back and alternative energy hybrid solutions

Custom Medical Power Supplies

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Eaton's extensive medical power supply heritage includes meeting the essential performance requirements of IEC 60601-1, 3rd edition including MOOP and MOPP classifications for creepage, insulation, isolation and leakage currents. Additional medical expertise includes:

  • Consolidations of multiple power supplies and EMI filters within host systems to increase power factor and reliability and reduce electrical noise, costs and space requirements. 
  • High efficiency, high-power-density medical power supplies that do not require cooling fans.
  • Ultra-low-noise, multi-output solutions with extremely-low leakage currents. 

This proven track record has included applications ranging from x-ray, CT scan and ultrasound imaging to eye surgery and radiation-theraphy equipment and heart-bypass pumps.