Custom cable assemblies

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Eaton combines advanced engineering tools with an extensive array of manufacturing resources to quickly deliver custom solutions for military and aerospace cable assembly and wiring harness applications. Turnkey design, collaborative co-development, and build-to-print capabilities include:

  • Application-specific solutions for high currents and voltages, Ethernet and RF applications.
  • Single and multiple-layer foil and braided EMI/RFI shielding.
  • Extreme temperatures, shock and vibration.
  • Radiation, corrosive media, vacuum, and pressures up to 20,000 PSI.
  • Integrated mechanical tow, fluid delivery, and cable separation and release capabilities.
For more information,call 805-484-0543 or e-mail customer service: cicustomer.service@eaton.com

Extensive range of design options

Over 50 years of uncompromised reliability

Visit Eaton's military and aerospace cable and wiring harness heritage web page

Eaton custom connectors and cable assemblies have over 50 years of harsh-environment military, aerospace, and subsea heritage including:

  • Missile launcher cable assemblies.
  • Submarine launch tube control and secondary propulsion motor control cable assemblies.
  • Mine-detection-sled tow cables with integrated power, data, and fuel delivery capabilities.
  • Vertical launch, missile-systems connectivity solutions.
  • Overmolded transducer headmass assembly and cable assemblies.
  • Mine-hunting sonar, tether-cable assemblies.

Vertically Integrated Manufacturing Capabilities

Visit Eaton's custom cables and wiring harnesses manufacturing resources web page

Eaton's investments in vertically integrated manufacturing resources support a broad range of custom cable assembly and wiring harness requirements:

  • In-house designed planetary winding equipment facilitates manufacturing helically and contra-helically laid cables to meet customer defined, bend-radius requirements.
  • Speciallly-designed braiders facilitate optimization of foil and braid shields to meet application-specific EMI/RFI requirements.
  • An extensive range of overmolding equipment supports compression, transfer, and hot-plate molding.

Additional Information - Custom Cable Capabilities

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For additional custom cable information, call 805-484-0543 or select the following link:

Download a PDF of Eaton's military and aerospace cable assemblies and wiring harnesses brochure

This brochure describes:

  • Design options for cable assemblies and wiring harnesses
  • Turnkey design, collaborative co-development, and build to print capabilities
  • Accelerated design to deployment supported by an extensive array of in-house design and manufacturing resources
For more information,call 805-484-0543 or e-mail customer service: cicustomer.service@eaton.com